This word strikes both glee and fear into me simultaneously. Glee for the change, the new, the progress. Fear for the time, the mess and the inevitable “oh shit” moments. This year, we’ve been in project go-mode. Having stayed home for the entire year for the first time ever, we truly had a moment to see what needed doing and oh boy, it’s a lot. Like any good project, each one began with hope and progressed like an unending nesting doll. Projects within projects (within projects, within projects) have an uncanny way of popping up.
Still, cross them off the list we did. There was trim to cut and paint and a ceiling to stain, tongue and groove to mill and paint for interior siding, a trillion tiny projects and umpteen garden projects and somehow we had the lumber for them all, lucky us.
The funny thing about living 8 hours from the nearest lumber yard (well, 4 if you want to pay double but that’s not often a ride I aim admittance to) is that when you buy lumber, you often buy a little extra. Mistakes happen and a buffer is key. The other “funny” thing about living so far out is said lumber must find somewhere to stay dry and cozy until it proves time for its project to commence. So, with a little extra and a lot to store, we set aside our lumber to side our house.
One year ago.
Last Summer we had hoped to have it up and done before the wedding. Did that happen? It sure didn’t.
With The Chief working 12-14 hour days for 42 days with one day off and me working full-time while planning a wedding and tagging in as his co-pilot firefighter a few times a week, we didn’t exactly have a lot of milling hours in us.
Two years ago this Fall, I wrote about our naked house and how, despite loving what it holds inside, I am embarrassed for its lackluster outside. Now, one year after buying the lumber to do it and umpteen Winter, Spring and Summer projects that required completion in between, siding our house had still found itself on the projects back burner (or on an understandable but equally frustrating seasonal delay). Our house still remains naked. So, we set to clothe it.
The siding project (in our heads) went something like this:
1. Order and pick up lumber – Done! We’d done this last Summer. Ahead of the game already!
2. Grab the boards
3. Mill the boards
4. Sand the boards
5. Stain the boards
6. Put the boards up
Had I looked at that list when we hatched this siding plan, I might have let The Chief twist my arm to pre-built siding just to take a few of those steps out because…in addition to the above steps, our process, thus far, just to get to the third step (Mill the boards) has been:
1. Move an old couch that somehow got place in the way of the boards (Day O)
2. Organize the work tent so there is room to work in it (Day 1)
3. Uncover the boards (start of Day 2)
4. Set up sawhorses for the boards to stage them for milling
5. Discover that after a long Winter’s rest, some boards (which are 12 feet long) have gained a little weight (water weight, that is) and are wet
6. Set up another set of sawhorses for wet vs. dry boards
7. Sort the boards into wet and dry and move them into corresponding sawhorse piles
8. Set up another set of sawhorses for milled lumber
9. Get two generators from their two different sides of the property
10. Get the gas can and filter
11. Fill them with gas
12. Bring out the saw
13. Level the saw
14. Set up the guides on the saw to create the tongue and groove
15. Get another set of sawhorses to help hold the boards as they are milled
16. Try the first board
17. Realize that the sawhorse system isn’t working
18. Try another board
19. Mill each board through twice (to get both sides)
20. Get through 14 boards before it starts to get dark
21. Set up two more sets of sawhorses inside the work tent
22. Start a fire in the work tent to dry all boards, milled and wet
23. Move milled and wet lumber inside the tent, stacking and stickering (essentially placing another piece of wood perpendicular to each row so as to create airflow) them to cure (dry) overnight
24. Move both generators back to their respective places on the property
25. Move saw back inside
26. Re-cover remaining lumber
27. Count remaining lumber while covering
Realize that it will take you another day to finish all the milling
Go inside (it’s now 7 pm)
Run the generator
Run the air hose through the shower to make sure it doesn’t freeze and break in the sub-30 nights
28. Check on fire in the work tent (it’s now 9 pm)
29. Check on fire in the work again (it’s now 10:30 pm)
End of Day 2
So, yes, it ended up being a little longer of a process than my 6 step process had anticipated and while I didn’t count the steps like hauling water or running the generator for the house, it’s all a part of the process too. It’s all part of why things take as long as they do, because there’s always another Russian Doll popping up.
In between finishing up and counting our progress on Day 2 towards the overall product, we also realized (or rather, re-realized) another “funny” thing about living in the woods? When you buy a little extra for your project, sometimes you forget just how much extra. Saturday, we found out. Through the variety of necessary projects we’d completed in the last three seasons, we’d managed to go burn through everything “extra” and straight on into our required materials. In fact, we have less than half of what we need.
I vaguely remember The Chief and I discussing this while shivering in 20 below zero weather. “We can just replace it when we are ready!” I can hear us saying. A statement we promptly forgot while we finished the ensuing projects: the trim, the tongue and groove interior siding, the planters, etc.
Still, whether starting with everything or just a less than half our necessary materials, start we did and while it took far longer than either of us had anticipated (surprised?) we came out ahead because we came out at all.
Sunday, we found our groove.
We were outside bright and early in the below 40 degree weather and had milled and re-stacked half of the remaining pile by 10:30 am. The work tent was warm and after a brief intermission for a volunteer day at the VFD, The Chief returned and we finished the non-wet pile. 63 boards, all 12 feet, a total of 126 passes through the mill, all finally finished.
So, what remains?
8 boards to mill once they are dry.
A Town trip to grab 80 more boards.
Milling said boards (160 more passes through the mill) and then, just those few simple steps:
Sand the boards
Stain the boards
Put the boards up
I’m sure it will go just as easily as the first 63 boards went and by that I mean, not easily at all but deeply, deeply satisfying to see to completion. Perhaps our weather gambles will pay off and we will be able to stain in the late Fall sunshine or perhaps (fingers and toes crossed, no!), we will have to finish the project next year when we can again paint outside (you know, toxic fumes inside a tent heated by a flaming stove, not a great idea). Only time (on the weekends) will tell. Here’s hoping!
To you and your projects, I wish you good luck! May your process be speedy, your materials be plenty and your clothes smell of sawdust and congratulate you of progress.
from Alaska and some very tired arms